8 important parts of the high performance spark plugs
The spark plug might look like a simple device, but it
has a number of highly important jobs. Firstly, it creates an artificial
lightning bolt in the combustion chamber of the engine. It transmits extremely
high voltage to create sparks to light fires in the combustion chamber. The
voltage of the spark plug can go somewhere around 20,000 to over 30,000
voltages. Given below is a brief outline of the eight important parts of the
spark plugs that helps the device do its job with the utmost efficiency.
1. Ribs:
The ribs offer additional protection against spark
flashover. It also helps in improving the grip of the high-performance
spark plugs against the body of the ignition coil. Aluminum oxide
ceramic is used for molding the insulator body. A high-pressure and dry molding
system is used for manufacturing this part of the spark plugs. As the insulator
gets molded, it gets kiln-fired to the temperature that is more than the
melting point of steel.
2. Insulator:
Modern spark plug insulators are made of a highly pure
alumina ceramic which has excellent characteristics to protect against thermal
shock and corrosion, as well as having good mechanical strength and thermal
conductivity. The outer surface of the insulator is ribbed to ensure better
grip for the ignition coil boot and to offer protection from spark flashover.
3. Hex:
The best
spark plugs have a good quality hexagon that offers the
contact point for the socket wrench. Usually, spark plugs have different size
of hex, and these are related to the thread size of the spark plugs.
4. Shell:
The steel shell gets fabricated for exacting tolerances
through a special extrusion procedure. Certain kinds of spark plugs have a bar
stock or a steel billet for its shell construction.
5. Plating:
The shell of the best spark plugs is always plated
because it improves durability and ensures corrosion and rust resistance. The
hexagon gets machined in the shell, and it lets you utilize socket wrenches for
removing or installing the
plug.
6. Gasket:
Several spark plugs have gaskets, while others are
gasket-less. Gaskets utilized on spark plugs have folded steel designs that
offer a smooth surface for the purpose of sealing. The ones without a gasket
have a tapered seat shell, which seals through a close tolerance that is
inserted in the spark plug...
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